Processing Solution
The Xplore Microtube Line is a laboratory-scale extrusion system for the rapid development and screening of precision polymer microtubes, using only minimal quantities of material per test.
Fully integrated with Xplore Micro-Compounders, it lets researchers formulate new polymer compounds and convert them directly into continuous microtubes, ready for dimensional and performance evaluation.
- One integrated workflow: material formulation and microtube extrusion in a single system, with no material transfer between steps.
- Minimal material use: screen new formulations from small material quantities, cutting development time and cost.
- A clear path to scale-up: validate microtube dimensions and performance before committing to pilot or industrial production.
Capabilities
- Continuous Production: Produce polymer microtubes for R&D and process development.
- Material Compatibility: Process polyolefins, TPU, Pebax, PEEK, PPS, PEI, PA, PC, PLA, and other engineering polymers.
- Formulation Evaluation: Assess new formulations, additives, fillers, and composites.
- Dimensional Optimization: Control & adjust tube dimensions.
Key Features
- Diameter Monitoring: Inline laser measurement for outer diameter of microtube.
- Adjustable Processing: Tunable parameters for adjusting tube dimensions.
- Controlled Winding: Adjustable torque-controlled winding.
- Flexible Cooling: Air cooling with optional water cooling.
- Process Monitoring: Real-time process visualization and data monitoring.
Research Areas
- Biomedical & Drug-Delivery Materials: Catheters, stents, grafts, drug delivery, and microfluidic systems.
- Advanced & Sustainable Polymers: Engineering, bio-based, biodegradable, and composite materials.
- Functional & Smart Tubing: Materials for sensing, conductivity, and responsive behaviour.
- Process & Dimensional Studies: Micro-extrusion, dimensional control, and material optimization.
Applications
- Medical & Drug Delivery: Catheters, guidewire sheaths, medical devices, and fluid-transfer systems.
- Microfluidics & Analytics: Lab-on-a-chip, microreactors, and analytical instruments.
- Fluid & Cable Systems: Chemical and fluid transfer, fibre-optic protection, and wire insulation.
- Transport & Energy: Automotive, aerospace, industrial, fuel-cell, and battery systems.
- Printing & Robotics: Inkjet, 3D printing, precision dispensing, and pneumatic actuation.
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